Hexagon’s Manufacturing Intelligence division has launched its new digitalisation resolution, Digital Manufacturing facility, designed to assist producers construct extremely correct digital replicas of their factories. It allows producers to optimise their flooring plans and shortly pivot manufacturing traces as we speak, and function smarter and extra sustainable future factories with open interfaces that join digital twins of shopfloor belongings. Such options might save a worldwide manufacturing firm £35 million per yr* by avoiding pricey errors and providing a 50% discount within the typical journey prices and the on-site coaching required.
Hexagon is uniquely positioned to handle this concern by way of its experience in delivering best-in-class accuracy actuality seize and surveying gear, software program to visualise, discover and simulate eventualities in 3D, and high-productivity cloud-native collaboration workflows. Digitalisation applied sciences are a confirmed expertise and have been used for over 20 years in civil infrastructure, structure and public security, however their potential has but to be absolutely realised within the manufacturing house the place vital disruption now requires producers – specifically brownfield website house owners – to rethink their manufacturing gear and use of house.
In response to analysis performed by Forrester and commissioned by Hexagon, 32% of producers consider that outdated or ineffective handbook processes and workflows are limitations to productiveness and collaboration. Digital Manufacturing facility is a future-ready various to conventional manufacturing unit planning that permits producers to not solely ramp up productiveness, but additionally improve effectivity in remodelling, stopping pricey errors. It additionally empowers extra environment friendly collaboration between manufacturing and operations groups from wherever on the planet. The core of this resolution is improved entry to up-to-date knowledge in immersive digital environments that mirror actuality, addressing a serious barrier that sensible manufacturing unit initiatives face as we speak.
Digital Manufacturing facility leverages a complete portfolio of {hardware} and software program options that features Hexagon’s award-winning vary of actuality seize expertise – such because the Leica BLK2GO handheld imaging laser scanner, the Leica BLK ARC autonomous scanning module for robotic and cell carriers and terrestrial laser scanners just like the Leica RTC360 – that permit producers to seize and create dimensionally-accurate level clouds of the manufacturing unit flooring. Utilizing the Leica Cyclone software program portfolio and Hexagon’s Actuality Cloud Studio, powered by the HxDR, producers can simply collaborate and shortly course of knowledge from Hexagon or a buyer’s most well-liked scanning {hardware} to recreate up-to-date 3D areas with pace and suppleness.
Hexagon provides full workflows to make sure producers obtain the utmost worth, from scanning the manufacturing unit and processing the info into actionable 3D fashions for numerous purposes, to managing the info within the cloud, making it simpler for group members and exterior stakeholders to offer suggestions and make knowledgeable selections. By utilizing Digital Manufacturing facility, producers will be capable of:
Conduct digital excursions for distant manufacturing unit monitoring – Lead a digital tour of a manufacturing unit with distant entry, eliminating the necessity for managers and contractors to journey onsite.
Distant group collaboration – Facilitate distant collaboration amongst key groups and stakeholders at any time, utilizing cloud-based instruments with evaluation and modelling capabilities with on-demand knowledge. Manufacturing facility planners and manufacturing managers could make selections remotely and supply suggestions with confidence based mostly on dependable and up-to-date knowledge.
Plan and rework manufacturing unit layouts with accuracy and element – Seize exact measurements of a manufacturing unit, creating a precise and dependable digital mannequin that may be accessed anytime from wherever. Manufacturing facility house owners can often monitor the progress of manufacturing traces below development in meticulous element, avoiding the prices related to sudden errors.
Simply improve and set up gear – Introduce and improve equipment reminiscent of machining centres, 3D printers, robotics and metrology programs by evaluating their addition or substitute in a risk-free digital mannequin. This helps forestall costly errors reminiscent of ordering incorrect components, not having adequate footprint or entry to put in a machine.
Create operational test-beds and innovate quicker – By testing out new machines, manufacturing unit flooring layouts and workflows within the digital 3D surroundings, corporations can shortly determine feasibility and emissions concerns, enabling them to raised perceive the potential advantages of latest expertise and make future-ready sensible factories a actuality.
